Volvo, PV444/544 Common Issues
1. Loose or worn-out timing chain tensioner
Occurrence: 15%Cost to repair: $700Symptoms:
Rough engine idle, loss of power
2. Cylinder head warping due to overheating
Occurrence: 12%Cost to repair: $1200Symptoms:
Overheating engine, blown head gasket
3. Worn-out or damaged valve stem seals
Occurrence: 8%Cost to repair: $800Symptoms:
Oil consumption, blue smoke from exhaust
4. Faulty ignition system components
Occurrence: 11%Cost to repair: $400Symptoms:
Poor engine performance, difficulty starting
5. Rusted or corroded brake lines and calipers
Occurrence: 9%Cost to repair: $600Symptoms:
Spongy brake pedal, brake failure
6. Transmission synchro problems due to worn-out clutch pack
Occurrence: 7%Cost to repair: $900Symptoms:
Rough shifting, difficulty engaging gears
7. Front and rear axles wearing out prematurely
Occurrence: 10%Cost to repair: $1000Symptoms:
Clunking or grinding noise from the axles
8. Rust damage to floorpans, wheel wells, and trunk
Occurrence: 16%Cost to repair: $1500Symptoms:
Visible rust spots on body panels
9. Faulty or worn-out door seals and window regulators
Occurrence: 6%Cost to repair: $500Symptoms:
Water leaks, sticky doors
10. Electrical issues with the instrument cluster
Occurrence: 5%Cost to repair: $300Symptoms:
Faulty gauges, warning lights on dashboard
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