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BMW, 5 Series, E12, 528i (1977-1981) Common Issues

1. Rust on wheel wells and sills

Occurrence: 60%Cost to repair: $1200

Symptoms:

Visible rust, holes or bubbling on wheel wells and sills


2. Faulty ignition module or distributor cap

Occurrence: 35%Cost to repair: $300

Symptoms:

Difficulty starting engine, rough running or backfiring, misfires


3. Worn or loose front suspension bushings

Occurrence: 45%Cost to repair: $800

Symptoms:

Unusual vibrations or noise when driving on bumpy roads, uneven tire wear


4. Cooling system leaks or corrosion on water pump

Occurrence: 40%Cost to repair: $1000

Symptoms:

Low coolant level, hissing sounds from radiator, steam coming from engine compartment


5. Faulty or weak spark plug wires and boots

Occurrence: 30%Cost to repair: $200

Symptoms:

Difficulty starting engine, misfires, rough running or backfiring


6. Transmission linkage or clutch master cylinder issues

Occurrence: 25%Cost to repair: $700

Symptoms:

Difficulty engaging gears, slipping or hesitation in transmission, soft or spongy pedal feel on clutch


7. Worn or loose rear shock absorber mounts

Occurrence: 20%Cost to repair: $600

Symptoms:

Sagging suspension, uneven tire wear, unusual vibrations or noise when driving


8. Faulty PCV system or oil leaks from engine

Occurrence: 25%Cost to repair: $900

Symptoms:

Low oil level, oil spots on ground, hissing sounds from engine compartment


9. Rear main seal leaks or bearing failure

Occurrence: 20%Cost to repair: $1400

Symptoms:

Oil spots on ground, low oil level, unusual vibrations or noise when driving