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BMW , 5 Series , E12 , 520 (1972-1977) Common Issues

  1. Water Pump Failure
    • Symptoms: Overheating engine, sweet smell, overheated cylinder head
    • Causes: Worn or damaged water pump seal, faulty thermostat, low coolant levels
  2. Rear Main Seal Leaks
    • Symptoms: Oil leaks on rear main bearing area, engine oil consumption
    • Causes: Worn or damaged rear main seal, engine misalignment
  3. Timing Chain Failure
    • Symptoms: Engine misfires, rough idle, loss of power
    • Causes: Worn timing chain, stretched timing chain tensioner
  4. Oil Leaks from Valve Cover Gaskets
    • Symptoms: Oil leaks on valve cover area, engine oil consumption
    • Causes: Worn or damaged valve cover gasket, carbon buildup on cylinder head
  5. Rear Axle Seal Leaks
    • Symptoms: Oil leaks on rear axle housing, engine oil consumption
    • Causes: Worn or damaged rear axle seal, worn or loose wheel bearings
  6. Engine Crankshaft End Play Issues
    • Symptoms: Engine rough idle, vibration, loss of power
    • Causes: Worn crankshaft bearing, excessive end play adjustment
  7. Clutch Master Cylinder Failure
    • Symptoms: Spongy pedal, clutch engagement issues
    • Causes: Leaking master cylinder piston seal, damaged clutch release bearing
  8. Brake Rotor Warping
    • Symptoms: Spongy brake pedal, loss of braking performance
    • Causes: Warped or overheated brake rotors, excessive brake pad wear
  9. Fuel Pump Failure
    • Symptoms: Engine stalling, hesitation, poor fuel economy
    • Causes: Worn or damaged fuel pump, clogged fuel filter
  10. Ignition Coil Failure
    • Symptoms: Weak spark, engine misfires, rough idle
    • Causes: Worn or damaged ignition coil, excessive voltage drop on ignition circuit
  11. Head Gasket Failure
    • Symptoms: Overheating engine, coolant leaks, sweet smell
    • Causes: Worn head gasket, cracked cylinder head, low compression issues
  12. Rear Wheel Bearing Failure
    • Symptoms: Vibration, clunking noise, loose rear wheel
    • Causes: Worn or loose rear wheel bearing, damaged brake rotor
  13. Transmission Mount Failure
    • Symptoms: Clunking noise, vibration, transmission shudder
    • Causes: Worn or damaged transmission mount, excessive torque on engine mounts
  14. Power Steering Pump Failure
    • Symptoms: Spongy power steering wheel, loss of steering assist
    • Causes: Leaking power steering pump seal, clogged power steering lines
  15. Rear Brake Caliper Failure
    • Symptoms: Spongy brake pedal, loss of braking performance
    • Causes: Warped or overheated brake rotors, excessive brake pad wear
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